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tlhiv  
#1 Posted : Wednesday, October 22, 2014 6:38:46 PM(UTC)
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tlhiv

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About two weeks ago, the thermal cut-off fuse in my dryer blew. I cleaned out the inside of the dryer (as there was lots of lint) and replaced both the thermal cut-off fuse as well as the high-limit thermostat.

I was then able to dry a load of clothes, but half way through the second load the thermal cut-off fuse blew again. I then cleaned LOTS of lint out of my ductwork from the dryer to the outside. I then replaced the thermal cut-off fuse again as well as the (blower) internal bias operating thermostat, and the same thing happened. That is, I was able to dry a complete load but the thermal cut-off fuse blew about half way through the second load.

I have also completely cleaned the heating element housing, and the heating element is NOT shorting to the housing. The heating element is reading about 10.3Ω across both terminals.

I feel pretty confident that my exhaust system is clear, but I am at a loss as to what could be causing the thermal cut-off fuse to keep blowing. I would appreciate any advice that anyone could provide as to what might be the problem.

Thank you in advance,

Troy
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denman  
#2 Posted : Thursday, October 23, 2014 1:32:18 AM(UTC)
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denman

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Here are your parts
Parts for Kenmore Dryer 11064962300 - AppliancePartsPros.com

See the attachment for the wiring diagram.

I am assuming that you are using the correct terminology and the cutoff you replaced is the one on the heater.
I am also assuming that you have had this unit for a while. The reason this is important is that sometimes purchased used units have had their wiring messed with.

Below is my standard blub when replacing this.
Check the heating coil.
Unplug the unit and both wires to the coil.
Check it with a meter, should be around 10 to 12 ohms.
Then check from each side of the coil to the case/frame, both should be infinite ohms (open). If not the coil may have sagged or broken and is touching the case. This can cause it to run on high and the thermostats cannot regulate it so the thermal cut-off blows.

The hi-limit should have regulated the temperature so the fuse did not blow, that is why there is a new one with the thermal cut-off..
Note: That unless there is another problem in the unit the hi-limit should never have to open. It is just a safety device with the fuse being a backup safety device.

Just in case it is not a grounded element.
With all the below the high limit will also have to be replaced.
Check that the belt is OK.
Check the seals (drum etc) in the unit. The air is pulled over the heating coils, through the drum and pushed out the exhaust. So any large seal leak will pull in room air and the cycling thermostat on the blower will run the unit hot.
Check that the lint filter is not coated with fabric softener residue which greatly reduces air flow.
Check/clean your vent system.
Check/clean the blower wheel.

If all OK you may want to replace the cycling thermostat as it's contacts may not be opening (welded shut)

[COLOR="DarkGreen"]Looks like you have done most of the above so this may be a hard one to fix.[/COLOR]

You may want to try the following, just to be 100% sure the the vent is OK.
Unplug the unit and disconnect it from the vent system.
Now try a run.
If it now dries OK odds are the vent system needs checking/cleaning.
Be sure to check that the louvers on the outside of the house open correctly.

If you do not want any lint in the house.
Take a pair of pantyhose.
Put one leg into the other and then attach this to the dryer's vent.
Leave enough room so the pantyhose can balloon out like a windsock.

Both the above will let you check the temperature and the air flow.
File Attachment(s):
64962300.pdf (278kb) downloaded 38 time(s).
THIS FORUM IS DEAD!!!!!!!
tlhiv  
#3 Posted : Saturday, October 25, 2014 5:44:43 AM(UTC)
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tlhiv

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I am still awaiting the arrival of my replacement thermal cut-off fuse/thermostat pair. Once they arrive, I will be able to test the theory of venting the dryer into the room.

Also, a question that has been bothering me is why the thermostat is not protecting this thermal cutoff fuse. That is, why would the thermal cut-off fuse EVER blow if the thermostat is functioning properly?
denman  
#4 Posted : Saturday, October 25, 2014 8:17:25 AM(UTC)
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denman

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[COLOR="Blue"]why would the thermal cut-off fuse EVER blow if the thermostat is functioning properly?[/COLOR]
It should not blow that is the problem.
Usually this is due to a grounded element. It grounds out is such a way that the element or part of it gets too hot and the high limit opens but this does not shut the element off since it is grounded. The cut-off then blows.
But you have checked this.

Now what happens if the element is not grounded and for some reason it is always staying on. Then the hi-limit regulates it and the thermal cut off does not blow. The hi-limit thermostat contacts are not like the cycling thermostat contacts. They are not made to constantly switch power on/off so after a while they fail, often welding together.
Then the thermal cut-off blows.
THIS FORUM IS DEAD!!!!!!!
tlhiv  
#5 Posted : Saturday, October 25, 2014 10:51:41 AM(UTC)
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tlhiv

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Originally Posted by: denman Go to Quoted Post
It grounds out is such a way that the element or part of it gets too hot and the high limit opens but this does not shut the element off since it is grounded. The cut-off then blows.
But you have checked this.


I have completely cleaned the element and element housing. There is NO lint in there (anymore). As soon as I receive my replacement fuse/thermostat pair, I will put it to the test again.
fairbank56  
#6 Posted : Saturday, October 25, 2014 11:11:50 AM(UTC)
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You also need to check inside the air duct on the back of the dryer that connects the heater housing to the drum inlet. Then you need to check inside the blower housing and the exhaust duct that goes from the blower housing to the back of the dryer. Make sure the blower wheel is tight on the motor shaft and not slipping.

Eric
tlhiv  
#7 Posted : Tuesday, October 28, 2014 9:31:54 AM(UTC)
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tlhiv

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After more cleaning and patching up the an "extra" exhaust hole in the bulkhead casing, my dryer has successfully run for several loads of clothes. I am currently venting the dryer into the laundry room, and I will continue to do this for a week or so. If the fuse does not blow before then, then I will connect the exhaust to my vent system which goes into the attic and out the roof. If the fuse then blows, then I will know where my problem lies.

Thank you all so much for the help.
tlhiv  
#8 Posted : Friday, October 31, 2014 3:28:22 AM(UTC)
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tlhiv

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Another update:

After venting the dryer into the laundry room for several days (with no problems), I reconnected the vent to the attic/roof line and all seems to be well. I've been able to successfully dry several loads of clothes, and they are drying MUCH quicker than they have been. Thank you all for your help. If this ever happens again, I have two fuse/thermostat pair remaining, and I have my homemade devices for cleaning the dryer as well as the vent system.
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