My Kenmore 110.87980100 dryer (Serial # MA3305936) has gone from taking a very long time to dry, to not completely drying a load of towels at all. I'm a generally handy homeowner, having fixed mechanically related problems with the dryer (belt/pulley) and washer before, but I am stumped how to proceed from here. I have tried to diagnosis the problem myself, using a repair book and internet sources, but I need help.
First, I observed the burner operation, with the dryer empty, and found that the ignitor glowed, the gas valves opened, a flame burned (mostly blue); it only burned for 44 seconds before it shut off, remained off for about 1.5-2 minutes, then burned again for only 22 seconds. This is not normal, this is short, right??
Based upon this, I followed the diagnostics reccomended in the book for FLAME STARTS (GAS VALVE OPENS) BUT KICKS OFF QUICKLY (SHORT-CYCLES, LOW HEAT):
1) Airflow: was of course the first stop. I feel I tackled this a couple days before, when I cleaned the lint trap, lint chute, exhaust duct, and exhaust vent thoroughly, as I have a number of times before, with hands and vacuum. This time, I even bought a brush kit, and used those in the lint chute and exhaust duct. A lot of lint came out. The exhaust situation is not ideal, but has worked well enough for 20 years. Flexible metal duct, must go up vertically about 8-9 feet, past the basement concrete foundation, with two 90 degree bends, one where it meets the dryer, the other at the top where it meets the louvered exterior vent.
2) Check for defective flame sensor: checked for continuity (using digital multimeter), was good (0).
3) Check thermostats:
a) 150 degree thermostat on blower housing (lint chute) - continuity was good
b) 250 degree thermostat on heater box - continuity was good
c) Thermostat Heater (surrounding the 150 degree thermostat on blower housing) - continuity with multimeter set on audible was 1.54, with multimeter set on 200 and 2K was 1. ??Is this correct??
d) Thermal Fuse - continuity was good, of course
Can a thermostat be bad even if it passes the continuity test when it is cold??
I did not check the coils, as this was not in the recommended diagnostics for this problem in the book, and I know they are allowing gas through. Should I check them??
The other thing I did, and I realize that it may indicate bad airflow, but again, this unit has run well enough for 20 years with this venting setup, is I ran the empty machine after detaching the external vent; the burner burned for over 5 minutes on its first cycle... I stopped the dryer without letting the burner cycle off at that point.
How long is the "proper" amount of time for the burner to run?
Please answer my questions, and recommend a course of action... I'd truly appreciate some quality help.
Thanks, Mike