Older Kenmore Upright Freezer Evaporator Freezing Up

Brand: Kenmore
Model Number: 253.28093801
Main Symptom: Evaporator freezing causing lack of airflow
What happens & when: Evaporator is freezing causing lack of airflow and warm temperatures.

Error Code (if any): None
Parts or tests already tried: Defrost thermostat and defrost heater have been tested
Photos / video link: None

My Father’s older Kenmore 253.28093801 (I believe manufactured by Frigidaire) upright freezer has recently been freezing the evaporator core thoroughly causing there to be a lack of airflow and cooling. He has been using this freezer since the summer of 2009, however in 2023 he moved and only started using the freezer again this past January 2026. For the last 2.5 years before he began using it this past January, the unit has been plugged in but with the digital control panel switched to “Off”. Last week he mentioned that it was not staying at 0 'F and was hovering in the 30’s even though the setpoint was still at 0 'F. I went over and found that the evaporator was frozen over thoroughly, however the evaporator fan was working.

Once the unit was cleared out and thawed, I tested the bi-metal defrost thermostat. I froze it in my freezer, and it has continuity when frozen, open when warm. I also tested continuity of the defrost heater assembly, and although it does not have continuity, I read that this could be because it has low resistance. I tested the resistance and it measures 38 ohms, which I searched and found to be more than adequate, unless my research is incorrect! I found the defrost drain to be plugged at the very top, it looks like a screw has been lodged in the drain for many years, possibly since the original assembly of the unit. I believe a clogged drain could lead to a frosting evaporator, but when I inspected the frozen evaporator it did not appear that the drain played a role at all.

This unit has a digital control and no manual defrost clock. Is there anything else i can check, or is it likely that the digital control/display is the most likely failure at this point?

Today I went by after the unit was defrosted to look at it further, which is when I discovered that the drain was clogged by a dropped screw. As you can see, 38.0 ohms was the resistance reading of the defrost heater. I have the defrost thermostat with me at home now, and after freezing it in my freezer, it shows continuity, and then when warming it with running water, continuity disappears.

I plugged in the freezer and the evaporator seems to get cold quickly enough, so as of right now, it seems as though the R134a refrigerant charge is OK. However when testing the defrost heater circuit, I got a reading of 40.6 volts AC. Does this seems appropriate? The compressor was running as the freezer had been unplugged for a few days and should not have been in defrost mode.

At this point I have not been able to find any other diagnostic information regarding this freezer nor any test sequences I can try with the control panel to “force” a defrost as some other refrigerators have, so I am asking for your advice about what to test next. Thanks!

A clogged defrost drain can cause the evaporator to block up with ice and reduce air flow. However, this is usually going to occur on the lower half of the evaporator. Based on what has been checked and done already, the main control is likely not entering into a defrost cycle, creating the air flow issue. With that being said, the defrost drain would need to be cleared. 297366205 Freezer Control Panel Touch Pad | Genuine Frigidaire OEM In Stock

Thank you William! Does this control board have the ability to “force” a defrost cycle through a special key-press diagnostic sequence to confirm failure of the control board?

I have already cleared the drain as there was a small screw lodged in the drain above the drain hose. Based on it’s appearance, it looks like this screw was most likely dropped in the drain 17 years ago when the freezer was manufactured in June 2009!

A manual defrost mode can be activated by using the control to turn the freezer off, then press the down arrow an additional four times. A “d” will flash on the display for the 30 minutes of the defrost cycle. The freezer will go back to the previous temperature setting at the end of the 30 minutes, or the manual defrost cycle can be canceled by pressing the down arrow four times.

THANKS! I will have to try this in a few days when I return to my Dad’s home.

I just thought of something. The way you turn these freezers off is that you increase the temperature to 10 'F which is the maximum temperature, and then if you increase the temperature above 10 'F, the display shows OF which indicates OFF. Following your directions, it seems as though if I pressed the down arrow four times, that would lower the temperature to 7 'F. Is your method to force a defrost correct?

The information available to me shows pressing the down arrow four times after the freezer turns off. However, if this method does not work, it is very possible that the information page has a mistyped section. If this is the case, once the freezer is turned off, press the same button used to turn it off four more times.